Fracture reason of high strength bolt in wind turbine
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摘 要
采用宏观观察、化学成分分析、力学性能测试、金相检验及断口分析等方法对某2 MW风电机组塔筒基础环35CrMo钢高强螺栓的断裂原因进行分析。结果表明:断裂螺栓表面碳含量远低于标准要求;螺纹表面存在明显的脱碳层组织,且螺栓表面显微硬度不符合标准要求;螺纹牙根表面脱碳严重,导致螺栓表面硬度和力学性能降低,并在螺纹根部引起较大的组织应力集中,使应力集中位置的螺纹牙根部脱碳层的晶界弱化区萌生微裂纹,内部夹杂物含量过高促进了裂纹扩展,最终导致螺栓疲劳断裂。建议加强对高强螺栓材料的性能和制造质量的监督检验。
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Abstract
The fracture causes of 35CrMo steel high strength bolts in the tower foundation ring of a 2 MW wind turbine were studied by means of macroscopic observation, chemical composition analysis, mechanical property test, metallographic examination and fracture analysis. The results show that the carbon content on the surface of the fracture bolt was far below the standard requirement; there was an obvious decarburization layer on the thread surface, and the micro-hardness of the bolt surface did not meet the standard requirements.The serious decarburization on the root surface of the thread tooth led to the decrease of the surface hardness and mechanical properties of the bolt, and led to a large concentration of organizational stress at the root of the thread, which caused the initiation of microcracks in the grain boundary weakening zone of the decarburization layer at the root of the thread tooth at the stress concentration position. The excessive content of internal inclusions promoted the crack propagation, and finally led to the fatigue fracture of the bolt. It was suggested to strengthen the supervision and inspection of the performance and manufacturing quality of high strength bolt materials.
中图分类号 TG157 TG115.5 DOI 10.11973/lhjy-wl202210018
所属栏目 质量控制与失效分析
基金项目
收稿日期 2022/5/6
修改稿日期
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备注王甲安(1984-),男,高级工程师,主要从事电站设备监督管理、失效分析及寿命评估等工作,jiaan-wang@chder.com
引用该论文: WANG Jiaan,SHI Yan,QIAO Lijie. Fracture reason of high strength bolt in wind turbine[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2022, 58(10): 71~74
王甲安,石岩,乔立捷. 风电机组高强螺栓断裂原因[J]. 理化检验-物理分册, 2022, 58(10): 71~74
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参考文献
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【2】谭彦显,黄珂,罗书径.风力发电机叶片连接用高强度螺栓断裂原因[J].理化检验(物理分册),2021,57(7):52-56.
【3】齐涛,杨杨,董姝言,等.MW级风电机组偏航轴承连接螺栓的强度计算[J].可再生能源,2017,35(2):285-289.
【4】张涛,乔欣,谢利明,等.1.5 MW风力发电机塔架高强连接螺栓断裂研究[J].金属热处理,2019,44(4):247-250.
【5】蔡珣.材料科学与工程基础[M].上海:上海交通大学出版社,2010.
【6】温爱玲,路文娟,王生武.35CrMo螺栓断裂分析[J].理化检验(物理分册),2014,50(9):674-676.
【7】张君,温宝峰,赵江涛,等.风力发电机塔筒紧固用高强螺栓断裂失效分析[J].理化检验(物理分册),2014,50(12):933-935.
【8】张先鸣.紧固件螺栓调质的金相检验[J].金属制品,2013,39(5):51-55.
【9】莫精忠,杨周,毛向阳,等.正火预处理对42CrMoVNb高强度螺栓钢耐延迟断裂性能的影响[J].上海金属,2020,42(6):5-8,14.
【10】宋啸虹,蒋晓东,董雷云,等.新氢压缩机缸盖螺栓断裂机理及对策[J].腐蚀与防护,2017,38(11):894-897.
【11】赵勇,蒋涛,张炳奇,等.风力发电机浆叶连接螺栓断裂原因[J].理化检验(物理分册),2020,56(10):54-57.
【12】姚兵印,张志博,马剑民,等.风力发电机组叶片连接高强螺栓的断裂原因分析[J].理化检验(物理分册),2016,52(5):339-344.
【13】刘永超,郭德瑞,李帅,等.风电机组高强度螺栓的失效形式分析[J].太阳能,2021(1):44-50.
【14】王明军,王奖励,王帅.风电机组叶片连接螺栓断裂分析[J].东方汽轮机,2020(3):69-72.
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