Causes of tube explosion in boiler water wall
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摘 要
对某电厂循环流化床锅炉水冷壁的鼓包爆管事故进行了化学成分、力学性能、金相检验和能谱分析,结合管道及联箱检查对失效管道进行数值模拟。结果表明:失效管道的化学成分和力学性能均符合标准要求,金相检验结果也未见明显异常;在管道及联箱中发现了异物堵塞和多处鼓包现象,数值模拟、强度校核证实了异物堵塞是造成爆管的直接原因,同时发现失效管道堵塞时向火面的局部温度为550~730℃。
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Abstract
The chemical composition, mechanical properties, metallographic examination and energy spectrum analysis of the drum burst accident of the water wall of a circulating fluidized bed boiler in a power plant were carried out, and the numerical simulation of the failure pipeline was carried out combined with the pipeline and the joint inspection. The results show that the chemical composition and mechanical properties of the failed pipeline met the standard requirements, and there was no obvious abnormality in the metallographic test results. Foreign matter blockage and multiple bulges were found in the inspection of pipeline and joint box. Numerical simulation and strength check were used to confirm that foreign matter blockage was the direct cause of pipe explosion. At the same time, it was found that the local temperature to the fire surface was 550-730 ℃ when the failure pipeline was blocked.
中图分类号 TG115.5 DOI 10.11973/lhjy-wl202206017
所属栏目 质量控制与失效分析
基金项目 国家自然科学基金资助项目(51676070)
收稿日期 2022/1/4
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备注单诗剑(1997-),男,硕士研究生,主要研究方向为水冷壁失效、重金属迁移
引用该论文: DAN Shijian,WANG Zihao,LIU Youlong,MENG Fanqi,DAN Sike,LIU Zhong. Causes of tube explosion in boiler water wall[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2022, 58(6): 66~69
单诗剑,王子豪,刘有龙,孟繁琦,单思珂,刘忠. 锅炉水冷壁爆管原因[J]. 理化检验-物理分册, 2022, 58(6): 66~69
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【4】林少文,胡平,钟万里,等.广州发电厂5号锅炉水冷壁爆管原因分析[J].广东电力,2002,15(3):69-71.
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【6】谭晓蒙,张涛,乔欣,等.电站锅炉水冷壁管氢腐蚀失效分析[J].内蒙古电力技术,2020,38(5):68-71.
【7】张冰清,田进,张志博,等.火电厂锅炉水冷壁管失效原因分析[J].热力发电,2019,48(5):97-101.
【8】汤鹏杰,姜勇,巩建鸣,等.某热电厂20G钢锅炉水冷壁管鼓包的原因[J].机械工程材料,2016,40(1):101-105.
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