Reason Analysis on Leakage of the Internally Ribbed Tube in a Boiler Water Wall
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摘 要
通过宏观检验、化学成分分析、力学性能试验、金相检验、扫描电镜以及能谱分析等方法,对某锅炉水冷壁内螺纹管在运行过程中发生泄漏的原因进行了分析。结果表明:在锅炉机组启停炉或负荷变化期间,该水冷壁内螺纹管向火侧温度波动较大,使其承受较大的交变热应力,诱发管壁产生横向热疲劳裂纹,同时管壁附着的含硫腐蚀性灰分结焦,也对裂纹的扩展具有促进作用,两者共同作用造成该水冷壁内螺纹管发生泄漏失效。
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Abstract
The leakage reasons of the internally ribbed tube in a boiler water wall during operation were analyzed by methods of macroscopic examination, chemical composition analysis, mechanical property test, metallographic examination, scanning electron microscope and energy spectrum analysis and so on. The results show that during the period of start-up, shutdown or load change of the boiler unit, due to the large temperature fluctuation, the internally ribbed tube wall on the fire-facing side would withstand a large alternating thermal stress, which resulted in transversal fatigue cracks appearing in the tube wall. At the same time, the corrosive ash containing sulfur which attached to the tube wall promoted the expansion of the cracks. The above two factors co-acted and caused the leakage of the internally ribbed tube in the water wall.
中图分类号 TK223.3 DOI 10.11973/lhjy-wl201708015
所属栏目 质量控制与失效分析
基金项目
收稿日期 2016/11/2
修改稿日期
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备注刘广兴(1982-),男,工程师,硕士,主要从事超(超)临界火力发电机组关键材料的使用和性能方面的研究,lgx198208@foxmail.com
引用该论文: LIU Guangxing,GONG Wei,WANG Zhaomin. Reason Analysis on Leakage of the Internally Ribbed Tube in a Boiler Water Wall[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2017, 53(8): 603~606
刘广兴,龚巍,王兆民. 锅炉水冷壁内螺纹管泄漏原因分析[J]. 理化检验-物理分册, 2017, 53(8): 603~606
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参考文献
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【3】于程炜.超临界锅炉水冷壁管横向裂纹分析及治理[J].电力安全技术,2012,14(11):6-10.
【4】徐雪霞,冯砚厅,柯浩,等.锅炉水冷壁管失效原因分析[J].铸造技术,2010,31(9):1222-1225.
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【6】刘勇,唐必光,余艳芝.锅炉水冷壁横向裂纹失效机理分析[J].电站系统工程,2000,16(3):147-149.
【7】周昕.火力发电厂锅炉受热面失效分析与防护[M].北京:中国电力出版社,2004.
【8】唐必光,刘勇,余艳芝,等.锅炉水冷壁两种壁温波动特点及其原因分析[J].华中理工大学学报,1999,27(8):110-111.
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