Failure Analysis on Rupture Explosion of a Steel Cylinder for Carbon Dioxide
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摘 要
某气体公司发生一起充装二氧化碳的37Mn钢无缝钢瓶破裂爆炸事故。通过现场勘察与宏观分析、壁厚测量、化学成分分析、力学性能测试、金相检验、断口分析等方法,分析了钢瓶破裂爆炸的原因。结果表明:该钢瓶瓶体内壁发生了应力腐蚀开裂,在内部压力和搬运过程中的碰撞及振动作用下,钢瓶承压能力不足,最终导致钢瓶发生了物理破裂爆炸。最后,根据失效原因提出了相应的预防措施。
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Abstract
A rupture explosion accident of a 37Mn seamless steel cylinder occurred in a gas company. Through the site investigation and macro analysis, wall thickness measurement, chemical composition analysis, mechanical property testing, metallographic examination, fracture analysis and so on, the reasons for the rupture explosion of the steel cylinder were analyzed. The results show that:the stress corrosion cracking happened on the inner wall of the steel cylinder; under the action of internal pressure together with the collision and vibration during the transport process, the pressure bearing capacity of the steel cylinder was insufficient, and finally the physical rupture explosion happened to the steel cylinder. Finally, the preventive measures were put forward according to the failure reasons.
中图分类号 TG115.2 DOI 10.11973/lhjy-wl201705009
所属栏目 质量控制与失效分析
基金项目 广州市质量技术监督局科技资助项目(2015kj26)
收稿日期 2016/6/23
修改稿日期
网络出版日期
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备注刘课秀(1984-),男,工程师,工程硕士,主要从事金属材料检测和机械装备失效分析工作,liukexiu@126.com
引用该论文: LIU Kexiu,WANG Lian,LU Zhongming,LI Hua,MA Xiaoming. Failure Analysis on Rupture Explosion of a Steel Cylinder for Carbon Dioxide[J]. Physical Testing and Chemical Analysis part A:Physical Testing, 2017, 53(5): 342~348
刘课秀,王恋,卢忠铭,黎华,马小明. 二氧化碳钢瓶破裂爆炸失效分析[J]. 理化检验-物理分册, 2017, 53(5): 342~348
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参考文献
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【3】GB 18248-2008气瓶用无缝钢管[S].
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【5】张明锋,陈学东,高增梁.碳钢和低合金钢在碳酸盐溶液中的应力腐蚀研究进展[J].压力容器,2007,24(12):45-52.
【6】GB/T 13004-2016钢质无缝气瓶定期检验与评定[S].
【2】马小明,肖鹏.38CrMoAlA挤出机螺杆轴断裂失效分析[J].热加工工艺,2016,45(10):246-249.
【3】GB 18248-2008气瓶用无缝钢管[S].
【4】PARKINS R N,ZHOU S.The stress corrosion cracking of C-Mn steel in CO2-HCO3--CO32- solutions.I:Stress corrosion data[J].Corrosion Science,1997,39(1):175-191.
【5】张明锋,陈学东,高增梁.碳钢和低合金钢在碳酸盐溶液中的应力腐蚀研究进展[J].压力容器,2007,24(12):45-52.
【6】GB/T 13004-2016钢质无缝气瓶定期检验与评定[S].
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